Hybrid EV Conversion Kits Market Size & Companies Growth

Hybrid EV Conversion Kits Market to Hit USD 1,537 Million by 2034

The global hybrid EV conversion kits market kits transform internal combustion vehicles into hybrids, offering improved fuel efficiency and reduced emissions. Growth is driven by rising sustainability interests, incentives, and technological advancements. The market is dominated by mid-priced passenger cars and plug-in kits, with significant expansion in Asia Pacific and North America. Key players include A123 Systems, Altigreen and XL Fleet.

Hybrid EV Conversion Kits Market Size, Growth and Insight Analysis

The global hybrid EV conversion kits market was valued at US$ 346 million in 2023 and is projected to reach US$ 1,537 million in 2034, expanding at a CAGR of 15.03% from 2024 to 2034.

Hybrid EV Conversion Kits Market Revenue 2023 - 2034

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Market Overview

Hybrid EV conversion kits are designed to transform traditional internal combustion engine (ICE) vehicles into hybrid electric vehicles (HEVs). These kits enable vehicles to operate using both electric power and gasoline or diesel, allowing for improved fuel efficiency and reduced emissions compared to standard ICE vehicles. The hybrid EV conversion market is projected to grow at a considerable CAGR in the coming years due to the growing interest in converting classic cars or specialty vehicles to hybrids to extend their lifespan while making them more environmentally friendly. Vehicle owners who are committed to reducing their carbon footprint but are not ready to purchase a new hybrid vehicle may opt for conversions.

Growth Factors

Converting existing vehicles to hybrid technology can extend their useful life, which is appealing to owners of well-maintained vehicles who wish to upgrade rather than replace their cars. Hybrid conversions can be a cost-effective way to upgrade existing vehicles with modern technology, especially compared to purchasing a new hybrid or electric vehicle. Moreover, lower maintenance costs associated with hybrid vehicles, due to reduced wear on the ICE, can also be a motivating factor for conversions. The rising sales of hybrid and plug-in hybrid electric vehicles worldwide contribute to market growth.

Hybrid-electric and Plug-in Hybrid-electric Vehicle Sales

Market Dynamics

Driver

Rising Interest in Sustainability

The increasing environmental awareness and the desire to reduce carbon footprints are driving interest in hybrid and electric vehicles. Conversion kits offer a way for existing vehicles to benefit from these technologies without the need for a completely new vehicle. For many vehicle owners, converting an existing ICE vehicle to a hybrid can be more cost-effective than purchasing a new hybrid vehicle, especially for older models or classic cars. As interest in sustainable and green technologies increases, the demand for plug-in hybrid conversion kits is likely to grow. By adding an electric motor to an ICE vehicle, hybrid conversion kits help improve fuel economy and lower overall emissions compared to a conventional ICE vehicle.

Regulations and Incentives

In many regions, governments are offering incentives or subsidies for converting vehicles to hybrid or electric power, which can help offset the costs of conversion kits. Conversions must comply with local emissions and safety regulations. Certification and testing may be required to ensure that converted vehicles meet legal standards.

  • In July 2024, the state government of Uttar Pradesh, India announced the waiver of registration fees for hybrid and plug-in hybrid electric vehicles (EVs), offering incentives to promote cleaner alternatives to diesel and petrol vehicles.

Restraint

High Cost and Technical Complexity

While conversion kits can be a cost-effective alternative to purchasing a new vehicle, the initial investment can still be substantial. The cost of high-quality components and installation labor can be significant. Additionally, the conversion process involves integrating complex systems, which requires specialized knowledge and skills. Ensuring compatibility between the electric and ICE systems require specialized knowledge and skill. In some regions, converted vehicles may require certification and inspection, thus restraining the market.

Opportunity

Advancements in Technology

As technology continues to evolve and costs decrease, hybrid conversion kits are expected to become more accessible and appealing to a broader range of consumers. Advances in battery technology, electric motors, and hybrid systems have made hybrid conversion kits more efficient, reliable, and affordable. Technological improvements have increased the performance and range of hybrid systems, making conversions more attractive to consumers. Moreover, the involvement of automotive companies and aftermarket specialists in developing and promoting hybrid conversion kits contributes to market growth. Collaborations between conversion kit manufacturers and automotive companies can lead to better product offerings and increased market presence.

Segment Analysis

Vehicle Class Insights

The mid-priced segment dominated the market in 2023 and is expected to continue its dominance throughout the studied period, as mid-priced vehicles typically offer a balance between cost and performance, making them an attractive candidate for conversion. Converting a vehicle in this price range often represents a cost-effective upgrade compared to the expense of converting high-end luxury vehicles. Conversion kits for mid-priced vehicles are generally more affordable compared to those for luxury or high-end vehicles. This makes conversions more accessible to a broader audience.

Moreover, owners of mid-priced vehicles are often more focused on improving fuel efficiency and reducing running costs without incurring the high costs associated with luxury or premium vehicle conversions. Converting a mid-priced vehicle allows owners to achieve substantial savings on fuel and reduce emissions without the financial strain of converting a high-end car.

The economy segment is projected to grow rapidly in the coming year. Economy vehicles are generally more affordable, which means the cost of conversion kits and installation is relatively lower compared to higher-end or luxury vehicles. This makes the conversion more cost-effective and appealing to a broader audience. Since economy vehicles are less expensive, the total investment required for converting these vehicles is lower, which helps justify the cost of the conversion kit. For many owners of economy cars, the financial incentives associated with hybrid conversions, such as savings on fuel and maintenance, are a key factor driving the decision to convert.

Application Insights

The passenger cars segment led the hybrid EV conversion kits market in 2023, as passenger cars are the most common type of vehicles on the road. Many people own passenger cars and are looking to make them more environmentally friendly and fuel-efficient. By converting passenger cars to hybrid electric vehicles, owners can reduce their carbon footprint and save on fuel costs. People who own passenger cars are often looking for ways to upgrade their vehicles without having to purchase a new one, making hybrid conversion kits a popular choice, thus boosting the segment.

The commercial vehicle segment is anticipated to expand at a highest CAGR during the forecast period due to the increasing focus on sustainability and cost-efficiency in the commercial transportation industry. Many businesses that operate commercial vehicles, such as trucks and vans, are looking for ways to reduce their carbon footprint and operating costs. By converting commercial vehicles to hybrid electric power, companies can benefit from lower fuel consumption and reduced emissions, which align with environmental regulations and sustainability goals.

Moreover, commercial vehicles often involves vehicles that have high mileage and fuel consumption, making hybrid conversion kits an attractive option to improve fuel efficiency and lower operating expenses. The potential savings on fuel and maintenance costs make hybrid conversion kits a compelling investment for businesses operating commercial vehicles, thus driving the segment.

Conversion Kit Type Insights

The plug-in EV conversion kit segment dominated the market with the largest share in 2023. This is due to the increasing demand for plug-in hybrid technology that allows users to charge their vehicles from external power sources. These conversion kits offer the flexibility of running on electric power for shorter trips and switching to hybrid mode for longer journeys.

Plug-in electric vehicle conversion kits are popular due to their ability to reduce reliance on traditional fuel sources, lower operating costs, and contribute to a greener environment. The convenience of being able to charge the vehicle at home or at charging stations adds to the appeal of plug-in electric conversion kits, making them a preferred choice for many consumers looking to convert their vehicles to hybrid electric power.

The series hybrid EV conversion kit segment is expected to expand at the fastest rate in the coming future. Series hybrid electric vehicles offer high efficiency by using an electric motor to drive the wheels directly, resulting in improved fuel economy and reduced emissions. This factor is appealing to consumers looking for eco-friendly and cost-effective transportation options.

Series hybrid vehicles often incorporate regenerative braking technology, which converts kinetic energy during braking into electrical energy to recharge the batteries. This feature enhances overall efficiency and contributes to longer driving ranges. Moreover,  series hybrid electric vehicles can be designed to run solely on electric power, gasoline, or a combination of both, providing users with flexibility in choosing their power source based on their driving needs and preferences.

Regional Analysis

Asia Pacific dominated the market with the largest share in 2023. The region has witnessed a significant increase in the demand for electric vehicles (EVs) due to concerns about air pollution, energy security, and climate change. This rising demand has created a favorable environment for the hybrid EV conversion kit market to thrive. The high population density and rapid urbanization in many Asia Pacific countries have led to increased traffic congestion and pollution levels.

Hybrid electric vehicles offer a cleaner and more efficient alternative to traditional vehicles, making them a popular choice in densely populated urban areas. Moreover, many Asian countries, such as China, India, and Japan, have implemented strong policies and incentives to promote the adoption of electric and hybrid vehicles. These government initiatives include subsidies, tax breaks, and regulations that encourage the use of eco-friendly transportation solutions.

The Indian government has unveiled the National Electric Mobility Mission Plan (NEMMP) 2020. Through this NEMMP-2020, the government aims to achieve national energy security, reduce the adverse impact of vehicles on the environment, and increase domestic manufacturing capabilities by introducing 5-6 million electric and hybrid electric vehicles in the country.

The market in North America is projected to expand at the fastest growth rate during the forecast period. The region is home to various automotive companies specializing in electric vehicle technology and components. These companies drive advancements in hybrid EV conversion kits, making North America a leader in developing cutting-edge solutions for electric vehicle conversions. The region has been investing in developing a robust charging infrastructure for electric vehicles, which supports the adoption of hybrid and electric vehicles. This infrastructure development creates a more conducive environment for hybrid EV conversion kits to thrive in the market.

  • In the U.S. many EV policies are issued at the state level. Under President Biden's climate initiative, 50% of the vehicle sales in the U.S. will be electric or plug-in hybrid by 2030.

Recent Developments in the Market

  • In August 2024, Maruti Suzuki announced a plan to launch its first EV within the ongoing financial year. The company also aims to promote eco-friendly technologies, such as strong hybrid, flex fuel, biogas, and CNG, to reduce fuel consumption and emissions.

In March 2024, Odyne Systems, LLC, a provider of electrification technologies for medium and heavy-duty vehicles, announced that it has been selected by AFWERX for a SBIR Phase II in the amount of US$ 1,250,000.00 focused on Hybrid Electrification Technology for medium and heavy-duty Non-Tactical Vehicles (NTV) to address the most pressing challenges in the Department of the Air Force (DAF).

Top Companies in Hybrid EV Conversion Kits Market

  • A123 Systems LLC.
  • Altigreen Propulsion Labs Pvt. Ltd
  • EVDrive
  • IX Energy Pvt. Ltd.
  • Hybrid Design Services Inc.
  • KPIT Technologies Ltd.
  • Stealth EV
  • Odyne Systems LLC
  • XL Fleet

Segments Covered in the Report

By Vehicle Class

  • Economy
  • Mid-priced
  • Luxury

By Application

  • Passenger Cars
  • Commercial Vehicle

By Conversion Kit Type

  • Plug-in EV Conversion Kit
  • Parallel Hybrid EV Conversion kit
  • Series Hybrid EV Conversion Kit
  • Others

By Region

  • Asia Pacific
  • North America
  • Latin America
  • Europe
  • Middle East & Africa
  • Insight Code: 1443
  • No. of Pages: 150+
  • Format: PDF/PPT/Excel
  • Published: September 2024
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021-2022
  • Base Year: 2023
  • Estimated Years: 2024-2033

About The Author

Dr. Arjun Patel is a distinguished expert in the automotive industry, holding advanced degrees in Automotive Engineering and Mechanical Engineering. His expertise spans automotive market dynamics, technological advancements, and sustainable practices. Dr. Patel excels in conducting in depth research and analysis on market trends, consumer preferences, and the economic implications within the automotive sector. He is renowned for his insightful publications on topics such as electric vehicles, autonomous driving technologies, and the evolution of sustainable transportation solutions. Dr. Patels research contributions have significantly advanced understanding in the field, earning him recognition as a leading authority in automotive research and analysis.

FAQ's

Hybrid EV conversion kits upgrade traditional vehicles to hybrid electric vehicles (HEVs), improving fuel efficiency and reducing emissions by combining electric and gasoline diesel power.

Key drivers include increasing sustainability awareness, government incentives, technological advancements, and the cost-effectiveness of converting existing vehicles versus buying new ones.

Asia Pacific leads due to high EV demand and government support. North America is growing rapidly with advanced technology and infrastructure, while Europe also sees significant growth due to strong environmental policies.

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